Recently in Wings (Section 7) Category

Push rod / rod end fixing

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Pop riveted the rod ends to the internally/externally primed control rods.

W-824 Aileron Gap Seal drillouts

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lll5 007.jpgThe same process as the W-821's. You can detect some light corrosion on these items so a vigorous priming session is now the early order of the day!
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As I'm trying to achieve a batch priming session, I had not riveted the W-821 before so that I could include these braces in the massive priming session to come!

Flap Port Wig (2)

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Port flap followed the same markup/preparation as before.

Essential to measure/measure/measure and measure again to get the best result prior to drilling!

Flap Port Wing (1)

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Hinge drilled out and a good result like the starboard flap fitting.

Flap Starboard Wing (4)

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Clecoe stubs are nice and central along the hinge so thankfully, no minimum edge distance issues at this stage1

Flap Starboard Wing (3)

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Phew! at last this is done. I've been worried about this for some time as it's a lot of drilling 'non prepunched holes' and also many builders have had edge distance issues. See next entry how things were in this regard........

Flap Starboard (2)

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I drilled through now predrilled skin and flap brace through the hinge. I started at the outboard flap for approx ten points and then did the same at the inboard end. This ensured the flap/hinge assembly was unlikely to move during the rest of the drill through.

Flap Starboard Wing (1)

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This is the inboard hinge clamped and ready for the hinge to be drilled.

Flap - Aileron alignment 1/4"

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I used a 1/4" bolt to provide for the minimum specified clearance between aileron and flap.

Trailing edge alignment was achieved using a straight edge against the aileron (r/h/s) and extended along the flap and secured with the use of 1" mini clamps.




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