Aircraft Build Log: May 2008 Archives

F-863 L & R Fiasco! (2)

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Using a band/hand saw and a vixen file to 'shape up' nicely to the drawing spec.

F-863 L & R Fiasco!

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As this site is supposed to catalogue my build process, I've included these entries to show how sometimes things just don't go the way I expected them to!!!

So this is how to make the F-863. First measure and draw out the cut to lines......

Flap Brace W-821 Drillout (3)

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This picture better illustrates the drilling process!

Flap Brace W-821 Drillout (2)

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ll 045.jpgI've clecoed the left W-821 so that I can back drill it as it saves some work in measuring out. 

Flap Brace W-821 Drillout

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Standard drill out. Ignore the vertical marks on the left of the holes as I changed my markup at the last moment!

Flap Brace R/H W-821

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The Flap Brace W-821 is NOT fully pre-punched and the 'wing' flange needs to be measured out and drilled accordingly. I then used this 'drilled out' brace as a template for the other lhs brace and also to align prior to drilling out the trailing edge of the lower wing skins which were also NOT pre-punched.

As a precaution, after marking out the 1/4" edge distance I also used a spring punch to ensure I did not drift off with the drill out.